TOILET SOAP FINISHING LINE

 (CAPACITY：2000kg/H)

SIGMAR MIXER (NH-650)

One mixing shaft with two mixing paddles is driven by the motor through the gear box and rotating continuously to mix soap noodles, flakes are mixed with all kinds of liquid and solid ingredients inside the mixer chamber. After the mixing, products are discharged through air cylinder controlled discharging door. It can mix products well and even, dyes and ingredients fully blend into the noodles, meeting different customer requirements. All parts contact with soap adopt high quality stainless steel. One the top of it, the whole sealed stainless steel cover is installed to prevent the powder dust from discharging, as well as the safety door switch. The specially designed sigma can mix the soap noodle and any other ingredients intensively. It uses all-hard-teeth precisely-grinded motor-gear reducer. Secondary energy consumption energy-saving motors(national standards).

設(shè)備通過(guò)電機(jī)和減速箱，驅(qū)動(dòng)攪拌軸勻速轉(zhuǎn)動(dòng)，從而使固定在攪拌軸上的西格瑪攪拌軸在攪拌機(jī)筒體內(nèi)充分混合皂粒、皂片與各種液體和固體添加劑。混合均勻后，物料通過(guò)下方的氣缸控制卸料門自動(dòng)下料。攪拌效果充分、均勻，色漿、添加劑完全溶入皂基，滿足客戶不同配方要求。凡與皂料接觸部分全部采用優(yōu)質(zhì)不銹鋼制造。上口安裝全封閉不銹鋼蓋，防止粉塵外泄，并安裝安全門開關(guān)。獨(dú)特設(shè)計(jì)的攪拌漿能使皂粒和添加劑充分混合。采用全磨硬齒輪電機(jī)與減速機(jī)一體機(jī)。此設(shè)備已獲的CE認(rèn)證，國(guó)際標(biāo)準(zhǔn)二級(jí)能耗節(jié)能電機(jī)。

Three roll Mill (S-405-1000)

The Three Roll Mill is used for soap refining. Three rolls are horizontally placed with different rotating speeds. The refining function is achieved by pressing and squeezing force between the adjacent rolls. The main body is made of high quality stain structure, strong and solid. All gears are precisely manufactured and adopt oil bath lubrication to achieve long running life, low noise, less wearing and better reliability. Rolls are made of special alloy for super anti-wearing capability, and fitted with chilling system. Water pipe connector adopts rotating joint. Gap between rolls are adjusted easily to achieve different refining effects and production capacity needs. Secondary energy consumption energy-saving motors(national standards).

三輥研磨機(jī)主要用于皂粒研磨。三根輥筒水平方向排列，速度各不相同。皂粒在輥?zhàn)颖砻嫦嗷D壓和剪切，從而達(dá)到研磨作用。機(jī)身采用鋼結(jié)構(gòu)，堅(jiān)固結(jié)實(shí)，全套傳動(dòng)齒輪精密加工，運(yùn)行過(guò)程中采用浸油式潤(rùn)滑，使用壽命長(zhǎng)，噪音低，耐磨損，運(yùn)行穩(wěn)定可靠。輥筒表面選用冷硬合金材料，輥筒耐磨。水管接頭采用旋轉(zhuǎn)接頭，可壓力回水。輥筒之間的間隙調(diào)整方便，從而實(shí)現(xiàn)不同的研磨效果和產(chǎn)能需求。國(guó)際標(biāo)準(zhǔn)二級(jí)能耗節(jié)能電機(jī)。

DUPLEX PLODDER (SYJ-2000)

This machine has two stages, driven by independent transmission system. The first plodder is acting as a simplex refining to make soap pellets in the vacuum condition. In the final plodder, the soap is pressed and extruded out in billets through the orifice to feed the downstream cutter or stamper. All gears are precisely manufactured. The screws are made of high quality stainless steel, which have strong corrosion-resistance and are durable for long production. The front end of screw is designed with moving pore plate and fixing pore plate. It can be installed additionally by refining plate or net between them to enforce the martial refined ultimately in 0.01mm inside. The barrel inner body is made of high quality seamless stainless steel, without any leakage.  The length and diameter rate of barrel and screw after enhancing length can reach 1:6, it extrude the material effectively and strength the compactedness. All other parts which are in contact with the soap are made of high quality stainless steel. Driving part adopts standard hard-teeth fine-ground gear face reducer with wear-resistance, low noise, compact structure which is quite stable and reliable. Specially designed and continuously improved water cooling system is especially suitable for the composite soap, transparent soap, and toilet soap The production capacity can be adjusted by the VFD with the famous brand ABB. The special design for the reducer and the bearing box of the transmission system, avoids the problem that  the other similar products’ oil of reducer leakage to the cylinder and avoid to pollute the soap, t The cylinder wall is thick seamless steel tube, to ensure the long-term use and no water leakage, to avoid similar products using other materials barrel is easy to crack .The use of PLC control system, realize the whole line linkage. Secondary energy consumption energy-saving motors(national standards).

雙聯(lián)真空出條機(jī)是由兩級(jí)出料螺桿組成，采用各自獨(dú)立的閉式減速傳動(dòng)系統(tǒng)。初級(jí)出條相當(dāng)于一個(gè)單聯(lián)精制機(jī)，在真空情況下制造皂粒。末級(jí)出條，皂粒被壓縮，擠壓后通過(guò)炮口以皂?xiàng)l形式連續(xù)輸出，供下游切塊機(jī)和打印機(jī)成型。該機(jī)減速機(jī)采用國(guó)內(nèi)著名品牌全磨齒硬齒面減速機(jī)，螺桿采用不銹鋼材料，抗腐蝕性強(qiáng)，耐用。初級(jí)出條螺桿前端可加裝精制板或精制網(wǎng)，對(duì)皂料實(shí)現(xiàn)0.02mm極限研磨。筒體內(nèi)筒采用不銹鋼無(wú)縫管制作，永不滲漏。加長(zhǎng)的筒體及螺桿長(zhǎng)徑比可達(dá)1:6，有效地對(duì)皂體進(jìn)行擠壓，增強(qiáng)皂料的密實(shí)度。其它所有與香皂接觸部件均采用優(yōu)質(zhì)不銹鋼制作。傳動(dòng)部分采用全硬齒面精磨減速機(jī)，耐磨損，噪音小，結(jié)構(gòu)緊湊，穩(wěn)定可靠。特殊設(shè)計(jì)并持續(xù)改進(jìn)的水冷卻系統(tǒng)，特別適合生產(chǎn)復(fù)合皂、透明皂和香皂。控制部分可采用變頻調(diào)速，變頻器選用著名品牌ABB，產(chǎn)能可任意調(diào)節(jié)。獨(dú)特設(shè)計(jì)的減速機(jī)與軸承箱的傳動(dòng)系統(tǒng),有效避免了其它同類產(chǎn)品減速機(jī)油漏至筒體污染香皂的問(wèn)題.內(nèi)筒壁為加厚無(wú)逢鋼管,確保長(zhǎng)期使用不漏水,避免同類產(chǎn)品采用其它材料筒體容易炸裂的缺陷。此設(shè)備已獲的CE認(rèn)證。國(guó)際標(biāo)準(zhǔn)二級(jí)能耗節(jié)能電機(jī)。

ELECTRIC CUTTING MACHINE (SKJ-III)

Apply stainless steel knife blade, MITSUBISHI frequency converter, servo motor, servo controller, OMRON PLC and rotary coder, Germany Siegling conveyer, 7inch color touch screen.

采用不銹鋼刀片，三菱變頻器、伺服電機(jī)、伺服控制器、歐姆龍PLC和旋轉(zhuǎn)編碼器,德國(guó)西格林輸送機(jī)，7英寸彩色觸摸屏。

Toilet Soap Stamping MacHine (XLD-2000)